Precision Motion for Medical Design, Sterile Motors, Piezo Dispensing


Medical Applications for
Micropositioning and Piezo Motor Technology



Read Article in Medical Design Magazine
Piezo in
Pharmaceutical
& Medical Devices

Piezo-based Steering Mirrors and Focusing Systems for Ophthalmology



Piezo steering and fast focusing devices are used in Ophthalmology.

PI's compact piezo steering mirrors provide many advantages over classical beam deflection methods. Laser beam control and focusing requires high-precision positioning systems. Piezoceramic based solutions work with extreme precision and speed. They boast extreme reliability (PI piezo actuators are employed on the Mars mission), and compact size for easy integration in today's laser systems. More....

Miniature 6-Degree of Freedom Hexapod Robotics Positioner


Precision Handling, Testing, Assembly

miniature hexapod robot

surgical robot hexapod
Read more about Medical Robots (6-Axis Hexapods)
Miniature hexapod positioners are perfectly suited for precision assembly and alignment applications of small, high precision parts. They provide extremely flexible motion in all degrees of freedom, plus a programmable center of rotation. PI hexapods come with an easy to use controller and software that provides them with motion flexibility similar to the human hand.

PI's H-810 and H-811 miniature 6-Axis positioners combines all advantages of PI’s high load tried and proven parallel-kinematic robot systems in the smallest of packages. With a diameter of only 10 cm and a height of less than 12 cm, the M-810 offers travel ranges of up to 40 mm in the XY plane and 13 mm in the Z direction. Despite of its small size, the hexapod can reliably position loads of up to 5 kg at velocities of 10 mm/s.

The small envelope was made possible by the usage of new technologies for encoders, motors and reference switches. Nevertheless, the Mini-Hexapod is 100% compatible with PI's tried and proven hexapod controllers and software.

As with other parallel-kinematics positioners from PI, the six high resolution actuators are connected directly to a single moving platform. The user is able to define the center of rotation (pivot point) independent of platform motion with a simple software command.

In contrast to conventional, stacked, multi-axis systems, there is no accumulation of guiding and lever-arm induced errors

Technical Specifications
and Order Info for the M-811 Miniature 6-Axis Hexapod

Read Hexapod Progress Article in EMDT European Medical Device Technology Magazine






Brochure:
Piezo in Pharmaceutical
& Medical Devices

Piezo Assemblies for Micro Pumps and Valves


Precison Dosing of Microliter Volumes



Piezo = Miniaturized Technology
Displacement pumps are used worldwide in many diverse branches of industry. Increasing miniaturization means the market for their smaller “relatives“ is also growing: Microdispensers take on distribution and dosing tasks where small volumes in the milliliter, microliter or nanoliter range have to be controlled.

Piezo is the Driving Force
The design is based on the familiar principles of diaphragm pumps and valves and also makes use of the peristaltic principle. The miniaturized drives are based on piezoelectric actuators in various shapes and degrees of integration.

 

Video: Piezo in Medical Design

Wide Range of Applications for Novel Technology
In drug discovery and medical engineering, biotechnology or chemical analysis, tiny dispensers accurately dose active substances or medicines. Micropumps take care of the removal of reaction gases in closed processes.

Read Article:
Precision Motion Control for Medical Design


Drive Solutions for Medical Design Catalog

Micro-Diaphragm Pumps


Micro-diaphragm pumps operate in a similar way to piston pumps, but the medium to be transported is separated from the drive by a diaphragm. Passive inlet and outlet valves control the pumping direction. Piezo ceramic elements in disk form which are mounted directly onto a metal disk make ideal drive systems for micro-diaphragm pumps: This drive solution occupies extremely little space, and the piezo displacement can be very finely adjusted, to nanometers, allowing the pumped volumes to be very precisely defined.

Adapted for Precision & Force
The properties of the pump media – viscosity and drop size, for example – determine the different forces which have to be applied and hence the size and type of the piezo actuator used. The piezo displacement is a variable parameter which controls the dosing volume. With micropumps, the frequency also determines the flow rate that can be achieved.

Feature Article in European Medical Device Technology Magazine: Driving Perfection in Microdosing Applications


Working principle of a diaphragm valve. Usually, valve applications require higher forces than pumps.



The principle of peristaltic pumping makes directional valves obsolete; the pumping direction in this case is specified by the order in which the individual actuator elements are driven.

PiezoMove: Moving, Positioning, Scanning


Piezo linear actuators can be used in micro-valves, particularly where viscous liquids with a tendency towards higher back pressures are processed; where larger strokes of the valve tappet are required, with lever amplification as well.

Piezo = nano precision = expensive?
Piezo actuators provide a lot more benefits than “just“ precision. Their excellent dynamics and high force also play a crucial role in many areas, where nanometer precision is not (yet) required: e.g. for fast switching, vibration cancellation, or to adjust tools in machines.

In these applications the piezo actuator is one – if not the only – solution and in the case of the new Piezo

Move OEM actuators, at a very attractive price.
PiezoMove OEM actuators: Apply motion, how and where it is required PiezoMove actuators combine guided motion and long travel ranges up to 1 mm and provide precision in the 10 nm range if ordered with the position sensor option. They are very compact, easy to integrate, require no maintenance and provide service life of Billions (10exp9) of cyles.

PI supplies a variety of standard integration levels and also customized versions: From simple piezo stack components and preloaded linear actuators through to 6-axis positioning systems with subnanometer precision.

Feature Article in EMDT Magazine: Piezo Motors and Actuators: Streamlining Medical Device Performance


P-602(l.) and P-603(r.) PiezoMove flexure actuators are ideal for applications in Adaptronics, Biotechnology, and Microfluidics.

Electrophysiology: Piezos Enable Faster Solution Switching


Siskiyou’s MXPZT-300A fast solution Switcher is based on a fast piezo flexure actuator

Electrophysiological studies require fast motions of a double- bore (theta-glass) pipette across cell membranes. With a cell held in a patch clamp and monitored electrically, one bore of the pipette flows a buffer solution, while the other carries a drug or other chemical. By quickly sweeping the pipette so one bore or the other suffuses the cell, its electrophysiological response can be correlated to the chemical environment. Piezos are ideal for fast switching, as they offer electromagnetic quietness, good repeatability, high reliability and fast speeds. However, fast acceleration can mean recoil forces excite vibration in the pipette and both piezo and stepper actuators have suffered from these in the past. These cause unwanted, repetitive solution switching for many milliseconds. More....

Ultrasonic Piezos Drive Medical Engineering




The continuing miniaturization in medical engineering places ever increasing demands on the components. Piezo drives are the solution for many motion control applications; the piezo effect efficiently generates fast and precise motion while requiring very little space.

Efficient Aerosol Generation with Piezo Elements
The treatment of respiratory diseases often involves medications being administered directly with atomizers. One method of atomization is to generate very fine droplets with the aid of ultrasonic piezo ceramics. Specially shaped piezo disks excite a stainless steel diaphragm with several thousand holes to execute ultrasonic oscillations at more than 100 kilohertz: this produces particularly homogenous aerosols, allowing the medications to be dosed accurately and administered in a more targeted way.

An ultrasonic piezo ring disk produces the aerosol in the atomizer head of the eFlow® rapid Electronic Nebulizer series. (source: Pari Pharma GmbH)Custom piezo disks precisely dose liquidsand gases in the ThinXXS micropump. (source: thinXXS Microtechnology AG)
Moreover, the piezo technology reduces the time required to atomize medications by up to 50 % compared to conventional systems increasing the quality of life for patients with chronic diseases.

Piezo ceramics meet the special hygiene requirements in medical engineering; the aerosol generators can be sterilized at high temperatures, even in autoclaves. The ultrasonic operation is soundless for humans, and the low power consumption of the piezo components allows battery operation.


High quality, ultra-clean piezo ceramic discs and tubes from PI Ceramic. These piezo elements find applications in micro pumps, nebulizers, ultrasonic transducers (medical imaging), stimulators etc.

Piezoelectric Drives in Microfluidics
Piezo-driven microdispensers, i.e. micropumps and microvalves, can dose minute volumes down to the microliter range with very high accuracy. Disk-shaped piezo elements mounted directly onto a metal microdiaphragm provide the highly dynamic drive for precision miniature liquid or gas pumps. Due to the separation of drive and medium through the diaphragm, interference with the pumped media is completely avoided.

Lab-on-a-chip applications are made possible by the minute dimensions.

Different Types of Piezo Actuators Solve Different Problems


Direct Actuators: Z-Stacks, Shear (X, XY)

  • Highest Force
  • Fastest Response
  • Travel Ranges 2-100 µm
Piezo Flexure Lever Actuators

  • Flexure Guiding System
  • Response <1 msec
  • Travel to 2 mm, Compact


Ultrasonic Linear Motors

  • Long Travel
  • Fast: 350 mm/sec
  • Low Profile, Self Locking
PiezoWalk® Linear Motors

  • High Force (2 kg to 80 kg)
  • Compact, Self Locking
  • Long Travel

All: Sterile, Low Power, No Lubricants, Non- Magnetic, Vacuum Compatible; High Resolution:
Sub-Nanometer to Sub-Micron

Non-Magnetic Piezo Motors


Ultrasonic Motor
  • Fast: Max. Velocity to 500 mm/s, Acceleration up to 5 g
  • Min. Incremental Motion
    to 0.05 µm
  • Self-Locking
  • No Electro-Magnetic Fields
  • Integrated Actuators & Stages also Available
  • Patented Principle
OEM PiezoWalk® Linear Motor
  • Stepping Mode and Continuously Variable Mode
  • 20 mm Standard Travel Range
  • Resolution Microns to Nanometers (Depends on Version)
  • Low Operating Voltage
  • Self-Locking, Non-Magnetic, No Heat Dissipation, Very Stable
  • Vacuum-Compatible, Compact & Cost-Effective Design
PiezoWalk® Linear Actuator
  • Linear Actuator, Manipulator, Piezo Stepper
  • Travel Range 30 mm
  • Long Life: Ideal for Micro- and Nano-Manipulation
  • Linear Encoder Option
  • Very High Acceleration, e.g. for Cell Penetration
  • Stepping Mode and Continuously Variable Mode
  • Smooth Motion, no Closed-Loop Jitter
  • Vacuum-Compatible and Non-Magnetic Versions

Dispensers for Bio-Handling


A single M-664KCEP and a stack of 8 M-664KCEP linear actuators, shown with well plate. The integrated ceramic piezomotor provides high speeds of more than 200 mm/sec.

PI is increasingly employing PILine® piezo ultrasonic drives in its positioning stages as an alternative to motor/lead-

screw designs – particularly when the stages must be small and fast. They achieve positioning accuracies of up to 0.1 µm and speeds of up to several 100 mm/s.

Small and fast is not only a requirement in classical micropositioning technology, however. Piezo ultrasonic motors are also extremely well suited to applications where the accuracy requirements are not quite so demanding – in the range between 5 and 100 micrometers for example, which is usually sufficient for industrial automation and handling tasks.

PI has developed the low cost M-664KCEP dispenser drive with PILine® piezo ultrasonic motors for this kind of application. Eight or more of these drives stacked together can move pipettes vertically and independently of each other in order to dispense liquids into well plates. A single actuator is only 9 millimeters wide to match the standardized sample holder.

The M-664KCEP covers the travel range of 50 millimeters in less than 250 milliseconds and generates forces of up to 4 N. The resolution of the positioning sensor is matched to the application and amounts to 5 micrometers.

Piezo Stages for Bio-Medical Imaging and Microscopy


For More Information on Microscopy Products click here













Piezo & Precision Actuator Systems in Other Bio-Medical Applications:

Inner Ear Research: Piezo chip actuator in research for Stimulation of hair cells in the inner ear

Biomedial Imaging:

  Characterizing point spread functions of two-photon fluorescence microscopy in turbid medium


Electrophysiology: Piezo Technology Enables Faster Solution Switching

Piezoelectric Effect and Growth Control in Bone

P-239 Piezo Actuator Medical Application: Development of a Mechanical Testing
and Loading System for Trabecular Bone Studies

M-126 Precision Linear Stage and M-231 Linear Actuator Application in Medical Robotics and
Computer Assisted Surgery MEM Surgery: an integrated test-bed for vascular surgery

Hexapod Bio-Medical Application: A technical review on the
orthopedic compliant robotic arms

PI Hexapod Application in Medical Engineering Adaptation of a hexapod-based robotic system for extended
endoscope-assisted transsphenoidal skull base surgery

M-850 Hexapod Neuro Surgery Application: A robotic neuro-surgery system and its
calibration by using a motion tracking system

M-230 Precision Actuator Application in Medical Engineering Time kinetics of bone defect
healing in response to BMP-2 and GDF-5 characterised by in vivo biomechanics

M-850 Hexapod Bio-Medical Application: A Stewart platform for precision surgery

-850 Hexapod Dental Engineering Application: Aufbau und Erprobung eines neuartigen Meßsystems
für die dentale Biomechanik

M-850 Hexapod Application in Medical Engineering: Eine konfokale Messsonde zur hochpräzisen
navigierten Felsenbeinchirurgie

Custom M-850 Hexapod as Medical Robot for Spine Surgery

M-840 Hexapod Bio-Medical Application: Subcellular Motion Compensation for
Minimally Invasive Microscopy, In Vivo. Evidence for Oxygen Gradients in Resting Muscle

Custom M-850 Hexapod as Medical Robot for Spine Surgery

M-824 High Precision Hexapod Bio-Medical Application in Prospective head movement correction for high
resolution MRI using an inbore optical tracking system